Fully Automated Vapor Degreaser | Skymen Solvent Cleaning Equipment

Fully Automated Vapor Degreaser

Vapor Degreaser is a closed-loop precision industrial cleaning system combining solvent immersion, vapor cleaning, ultrasonic cleaning, spray cleaning, and drying. Built with industrial-grade stainless steel and full insulation, it features dual-stage cooling coils, an automatic lid, and an internal sliding cover, ensuring the entire process operates in a completely sealed environment to prevent solvent diffusion and minimize emissions. This eco-friendly system effectively removes oils, grease, wax, flux, and particulates. Managed by a PLC+ HMI control system and a robot arm transport. This automated, closed-cycle process is engineered for maximum efficiency and superior cleanliness for high-tech manufacturing.

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Product Features

01

Combining the high penetration of high-temperature vapor (which quickly dissolves oils and grease) with the intense mechanical scrubbing of ultrasonic cavitation, the system efficiently cleans complex, cracked, blind-holed, and deep-holed parts without dead zones
02

The ultrasonic tank features a power-adjustable 40 kHz frequency driven by a digital generator, with customizable options of 17/20/25/28/33/80/132kHz single frequencies or 28/40kHz and 40/80kHz dual-frequencies based on workpiece requirements
03

Equipped with a dual-stage condensing coil design, the primary coils condense the bulk of solvent vapors first, while the upper secondary coils, driven by an independent chiller, establish a tight thermal air barrier to suppress vapor escape and reduce solvent loss
04

Featuring an automatic lid in the inlet and a sliding cover in the cleaning tank, the system seals automatically when the basket enters, blocking air drafts to prevent solvent evaporation and protect operators
05

The built-in continuous distillation system directs condensed liquids to a water separator; water is discharged based on density differences, while pure distilled solvent returns to the ultrasonic tank and cascades back to the boiling sump via an overflow dam, keeping all solvent enclosed with minimal waste
06

The upper secondary cooling coils double as an in-situ drying system; as the basket is lifted, quickly vaporize the liquid attached to the surface of the workpiece, so as to achieve the purpose of drying
07

Equipped with a liquid recirculation pump and a 5μm precision filtration, the system continuously filters small particulates online to maintain solvent purity, extending solvent lifespan and ensuring exceptionally low running costs
08

Powered by lateral servo motors, reduction lifting motors, gear racks, and guide rails, the automated transport works with an intelligent PLC and touchscreen HMI for one-touch operation for highly repeatable results
09

Equipped with a smart protective sensor network: the boiling sump integrates a high-liquid sensor (preventing overflow) and a low-liquid sensor (preventing heater dry-running); the ultrasonic tank features a low-liquid sensor (protecting transducers and the pump); high-vapor sensors and boil-over-temperature alarms eliminate risks of dry-boiling depletion
10

Constructed entirely with industrial-grade stainless steel, all wetted tank surfaces utilize high-quality stainless steel, and the outer skin features four-side thermal insulation with a stainless steel cover, ensuring high durability, corrosion resistance, and reduced energy loss
11

The equipment demonstrates extreme factory-floor versatility, smoothly adapting to handle diverse and challenging industrial cleaning conditions, including solvent degreasing, chemical degreasing, electrochemical oil stripping, and acid pickling within a single footprint
12

We provide a modular customization service, allowing us to rapidly engineer and tailor the entire system to perfectly match the customer's non-standard workpieces, specific processes, and throughput demands

Related videos

This video shows Skymen's automated vapor degaser workflow. The cleaning basket automatically enters the inlet, followed by the immediate closure of the lid to seal the chamber. Inside the sealed enclosure, the PLC-controlled robotic arm takes over, precisely transporting the cleaning basket through each processing stage and freeboard drying sequence according to preset recipes.

Cleaning Effect

Good effect on complex structural parts. Steam and ultrasonic degreasing can go deep into parts with deep holes, gaps, and hidden parts for cleaning, especially suitable for complex shapes or cracks, deep holes, and blind holes.

Carburetor before and after ultrasonic vapor degreaser cleaning

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